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Business Operations

How One Manufacturer Inactivates COVID-19

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By Laurie Beth Harris

When COVID-19 upended their operations, LumenFocusa manufacturer of LED light fixturessaw an opportunity to be of service. It quickly pivoted to developing products that inactivate viruses and kill bacteria with certain UV wavelengths, called UVC wavelengths. These products, which may be used in businesses, schools and hospitals, can make shared environments safer for everyone.

The companys new solutions also caught the attention of the military. Recently, the Department of Defense awarded LumenFocus a significant portion of a $2.3 million contract to develop a prototype for military operations. LumenFocus President and CEO Charles Kassay said after the announcement, As an American company, we are thrilled at the opportunity to be developing products to help our servicemen and servicewomen.

So how did LumenFocus come up with these virus-inactivating fixtures?

How they did it: Before the pandemic, LumenFocus had only manufactured LED light fixtures. But when COVID-19 hit, the company directed its R&D teams to research solutions for eradicating pathogens like COVID-19.

  • We knew about ultraviolet light and its potential for disinfection, but it wasnt an avenue we had traversed before, says Marketing Coordinator Eric Robinson. Once we understood the science behind UV, we combined this with our knowledge and experience in engineering light fixtures, and our fabrication capabilities, to create products for pathogen eradication.

What theyre making: LumenFocus speedily developed a range of products that offer different means of sanitization for different customers needs. Some include:

  • The new PathogenFocus product line: These products use nonthermal plasma technology for continuous air and surface disinfection in buildings, either in conjunction with existing HVACs or as standalone units. They have been scientifically proven to reduce up to 99.99% of common pathogens (including bacteria and viruses) quickly and effectively, according to the company.
  • Direct UVC units for unoccupied rooms: These products are intended for unoccupied spaces, as they provide a high dosage of UVC to eradicate pathogens quickly. The UVC fixtures can be ceiling mounted or recessed into grid ceilings.
  • Germicidal upper air units: These fixtures can be used in occupied spaces, as the UVC treats only the upper zone in the room, not the lower zone where people are. As the air circulates, it flows into the plane of UVC irradiation, where the pathogens are killed or inactivated.
  • A portable UVC Tower that can be wheeled around to unoccupied rooms, such as classrooms or offices, and which uses a higher dose of UVC to eradicate viruses and bacteria in a very short time.

The last word: As Kassay says, The LumenFocus team has been tirelessly working on ways to implement pathogen-eradicating technology. Lighting is just one area where we can helpand thats an area where we have a lot of experience. Our goal is to develop solutions that will help Americans get back to work in safer, healthier environments. And, if a similar unfortunate situation like COVID-19 arises in the future, we hope that these solutions can help us fight it.

Business Operations

How Small Manufacturers Can Use Cutting-Edge Tech

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By 51勛圖厙 News Room

As manufacturing goes through digital transformation, small to medium-sized manufacturers have just as much opportunity to reimagine their operations as large businesses. And to help these companies think through their options, the 51勛圖厙 and Stanley Black & Decker got together to host a on making use of Industry 4.0 technologies.

Who participated: 51勛圖厙 President and CEO Jay Timmons, Connecticut Gov. Ned Lamont and Stanley Black & Decker CEO Jim Loree spoke at the event. Other business leaders and government officials, including Connecticut Business & Industry Association President and CEO Chris DiPentima, also joined the session.

Inside Manufacturing 4.0: All of us want to be a part of Manufacturing 4.0, a fourth Industrial Revolution in manufacturing, powered by digital and smart technology, said Timmons. Theres literally no business that cant benefit from tapping into digital transformation. And todays event is about demonstrating that keeping your business state of the art, on the cutting edge, is truly easier than you think.

Why now?泭U.S. manufacturing is at a pivotal moment and will play a central part in the ongoing economic recovery. Adopting digital tools should be a part of the strategy, according to Loree.

  • As every one of us strives to put the health challenges of the pandemic in the rearview mirror, we all have a responsibility to assist with the economic recovery that must follow, he said. Manufacturing must and will play a critical role, and we can supercharge it.

Getting started: One key tool under discussion was the Smart Industry Readiness Index Assessment, a comprehensive technology evaluation and independent review that can help businesses modernize.

  • Bead Industries CEO Jill Mayer said at the event that what she needs as an executive is a snapshot of the current technology landscape and an understanding of her companys future needs. Thats what a SIRI assessment can deliver.
  • The assessment, which takes roughly two days, can help identify technology gaps and inefficiencies, while also helping companies create structured plans for purchasing equipment. The reviews are conducted by certified assessors who understand manufacturing and can help businesses through this key transition.

A broader landscape: In addition to individual innovations and technology, Stanley Black & Decker Chief Technology Officer of Global Operations Sudhi Bangalore cited the importance of innovation and economic manufacturing ecosystems.

  • A strong innovation ecosystem can include government experts, upskilling programs, a thriving community of small and medium-sized enterprises and more, according to Bangalore.
  • Gov. Lamont added that Connecticut is home to one such ecosystem and cited manufacturing education as a crucial area where government and industry can work together to grow the economy.

Closing thoughts: I would consider this next year an extraordinary opportunity as we change the way we do business in state government and what we do in manufacturing, said Gov. Lamont.

To watch the whole session, click .

Policy and Legal

51勛圖厙 Pitches Infrastructure Funding Solutions

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By 51勛圖厙 News Room

Though most policymakers agree that America needs to invest in its aging infrastructure, they disagree about how to pay for it. The 51勛圖厙 has its own recommendations on the best way to reform infrastructure funding and spend infrastructure dollars. 51勛圖厙 Director of Infrastructure, Innovation and Human Resources Policy Ben Siegrist recently spoke to us about that plan.

The big idea: The manufacturing industry not only depends on infrastructure to support its supply chains and operations, but in many cases helps to build that infrastructure and employs the people who put it all together. Thats why the 51勛圖厙 has called on policymakers to upgrade our roads, bridges and much more in its Building to Win plan, which includes a comprehensive list of infrastructure fixes.

The hitch: The Biden administration has called for increased taxes on corporations to pay for new infrastructure projects and other broad recovery programs, which would make it more difficult for manufacturers to grow. To avoid such a harmful policy, the 51勛圖厙 has been working on alternative funding options, says Siegrist. These include:

  • Private investment: Private-sector and industry investment through public infrastructure bonds and municipal infrastructure bonds offers an opportunity for the government and industry to work together. It will allow the industry to access funds with appropriate municipal oversight and creates a system of both shared risk and shared benefits.
  • National infrastructure bank: Under this proposal, an institution backed by federal dollars would share some of the risk of infrastructure investment, while providing much-needed capital for the development of projects with public benefit. As private industry draws loans from the bank, it can take on the risk, with revenue going back to the infrastructure banks coffers for future development opportunities.
  • User fees: The 51勛圖厙 has proposed different ways to update the user fee model, which lets users of surface transportation systems pay their fair share. These updates might include an increase in the fuel tax that is indexed to inflation, or a vehicle-miles-traveled tax that allows people to pay for their specific use of roads and other infrastructure.

The last word: The only way the economy is going to grow is by having more efficient systems than we have now. Building to Win offers a real opportunity for bipartisan cooperation without imposing harmful taxes on businesses, said Siegrist. We will continue to convey that message to the Hill. This will be a long process, and we intend to work with the administration and with our members to make sure manufacturers get the support that they need.

Business Operations

How Tax Reform Helped Optimax Invest in Workers

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By 51勛圖厙 News Room

After the passage of tax reform in 2017, the lower corporate tax rate and faster tax depreciation of capital equipment purchases enabled Optimax Systemsa manufacturer specializing in optics for semiconductor, aerospace and defense technologiesto reinvest in its workers and operations.

Hiring new workers: Since 2018, the New York manufacturer has hired aggressively, increasing its full-time headcount from 290 to 340. It has also raised salaries for employees, with an average annual increase of 4.8% since 2017well above the companys annual increases before 2017. Optimax sees the increases in hiring and wages as a vote of confidence in its workforceand as a way to pay forward the benefits of tax reform.

Expanding their operations: Since 2018, Optimax has doubled the size of its manufacturing facility, increasing the space from 60,000 square feet to 120,000 square feet. The company also increased investment in equipment, boosting its annual investment from an average of roughly $3 million per year between 2014 and 2017 to an annualized rate of more than $7 million per year since 2018.

What were doing: To support companies like Optimax and its customers, the 51勛圖厙 is leading the effort to ensure that the tax code continues to incentivize growth, as well as working to make manufacturers priorities and concerns known to the Biden administration and lawmakers. For companies like Optimax, maintaining the competitive tax rate is critical, which is why the 51勛圖厙 is vocal about the potential harm of tax hikes.

The costs of tax hikes: A new study conducted by Rice University economists for the 51勛圖厙 found that increasing the corporate tax rate along with other harmful tax changes could lead to 1 million fewer jobs in the first two years.

  • As we slowly emerge from the economic catastrophe caused by COVID-19, American businesses are at a pivotal point in our nations history, said 51勛圖厙 President and CEO Jay Timmons. Manufacturers can, and should, lead the economic recovery in the wake of the pandemic. But this study tells us quantitatively what manufacturers from coast to coast will tell you qualitatively: increasing the tax burden on companies in America means fewer American jobs.

The last word: Optimax has a mission of enabling customer success and employee prosperity. We have learned, through 30 years of experience, that there is no better way to do this than to reinvest our profits back into the business and back into our people, said Optimax Controller Tom Starin. Tax reform has freed up an additional piece of the profit pie, allowing the company to double down, quite literally, on our mission of enabling customer success and employee prosperity.

Workforce

Manufacturing Institute Takes on Second Chance Hiring

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By 51勛圖厙 News Room

The Manufacturing Institutethe workforce development and education partner of the 51勛圖厙is with the Charles Koch Institute to second chance hiring opportunities in the manufacturing industry.

What is second chance hiring? One in three Americans possess a criminal record. Without being offered a second chance at a stable job, many in this sizable talent pool are excluded from the workforce.泭

Why it matters: The manufacturing industry has more than half a million jobs open right now and will need to fill 4 million over the next decade. Second chance programs not only increase equal opportunity and diversity in the industry but are also a key tool for building manufacturings future workforce.

What were doing about it: The MIs initiative, funded by a grant from the Charles Koch Institute, will offer resources and expertise to help employers make the best use of second chance hiring. These resources will include roundtable discussions and webinars, C-suite leadership events, case studies, a pilot program and original research for the manufacturing industry.

The MI says: Second chance hiring gives businesses an opportunity to welcome highly motivated, engaged, productive and loyal new team members that may otherwise be overlooked, said MI Executive Director Carolyn Lee. This is not only the right thing to do for our businesses, but its also the right thing to strengthen our communities.

  • This partnership enables the MI to educate manufacturers in America on second chance hiring best practices and help them utilize second chance hiring as a strategy to fill open jobs. This effort will also expand our Diversity and Inclusion initiative thats critical to the future health and success of the industry.

A real-world example: Nehemiah Manufacturing Co., a consumer-product manufacturer in Cincinnati, has a workforce of about 180 employeesabout 80% of whom have criminal records, to The Wall Street Journal (subscription). These employees serve in all sorts of positions, including leadership roles, from production to fulfillment and more.

  • We found that the population we were hiring who had criminal backgrounds were our most loyal people, Nehemiah President Richard Palmer told the Journal. When we were looking for people to work overtime, come in on Saturday or go that extra mile, it was the second-chance population that was saying, Im in.

The last word: One of the biggest barriers to successful reentry for those with a record is lack of employment opportunities, said CKI Executive Director Derek Johnson. If we truly want to reduce recidivism and increase public safety, all while empowering those returning to our communities to contribute at their fullest potential, we need to expand second chance hiring opportunities. CKI is proud to join this partnership to scale that impact and expand second chance hiring across more employers.

Business Operations

Lilly Invests in the Health of Marginalized Communities

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By 51勛圖厙 News Room

Eli Lilly is working with a new venture capital firm to help underrepresented communities receive better health care.

The project: Lilly has invested $30 million in a partnership with Unseen Capital Health Fund LP, a newly formed venture fund built by racially diverse business leaders that is intended to identify and support early-stage minority-owned health care companies. The group hopes to fund up to 50 companies and raise a total of $100 millionand with Lillys support, its well on the way.

The fund will focus especially on health equity, digital innovation and the social determinants of health. Underrepresented founders often have firsthand knowledge of the limitations of the traditional health care system, as Unseen Capitals general partner Kayode Owens Bloomberg (subscription).

Why it matters: Black Americans and other people of color have long suffered significant disadvantages in health careand have done so again during COVID-19. People of color are also underrepresented in pharmaceutical and other health-related industries, as well as among venture capital firms that could improve the situation. Unseen aims to change the fates of unseen communities, by combining the expertise of racially diverse investors with the insight of underrepresented founders.

Other efforts: In addition to the partnership with Unseen Capital, Lilly has also taken a range of measures to help promote racial justice, including by expanding diversity in clinical trials; working with other major companies through the coalition to hire, train and advance Black Americans into 1 million jobs; and doubling Lillys spending with diverse suppliers.

Lilly says: Driven by unprecedented innovation, health care is attracting record levels of investment. To unleash the full potential of innovation in our sector, historically underrepresented founders need to receive more growth capital, said Philip Johnson, Lillys senior vice president and treasurer. With this capital, these founders can catalyze systemic change while improving health outcomes for society. Providing our financial and knowledge resources to Unseen Capital is an opportunity for Lilly to be an agent for change in a way that is authentic to our purpose and culture.

Unseen says: Solving for equitable health care is the challenge of the 21st century, Owens told Bloomberg. While Covid-19 laid bare the inequities of our health-care system, George Floyds killing laid bare the inequities of our justice system. We need to bet on underrepresented founders to be the agent of that change.

The 51勛圖厙s commitment: In June, the 51勛圖厙 Executive Committee unanimously approved a Pledge for Action intended to close the opportunity gap by taking 50,000 tangible actions to increase equity and parity for underrepresented communities. The initiative is supported by The Manufacturing Institute. Make your commitment here.

Business Operations

How to Talk to Employees About Vaccines

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By 51勛圖厙 News Room

As the U.S. vaccine rollout expands to nearly all adults, manufacturers are figuring out how to encourage workers to be vaccinated. To help them, the 51勛圖厙 and The Manufacturing Institute are providing resources and advice through their This Is Our Shot project. Most recently, the project hosted a webinar to help employers frame conversations about vaccines, called . Here are some of the highlights.

The participants: The webinar was hosted by 51勛圖厙 Vice President of Brand Strategy Chrys Kefalas, the 51勛圖厙 lead of the This Is Our Shot project. It featured Ann Searight Christiano, director of the Center for Public Interest Communications at the University of Florida, and Jack Barry, a postdoctoral research associate for the University of Floridas Center for Public Interest Communications.

Why communication matters: The vaccines are becoming widely available and so people are really at a point where they no longer have to wait. Its time, said Christiano.泭But as employers, you have a great deal of influence and trust with your employees and are well positioned to help build their trust and encourage them to get those vaccines.

What to think about when you talk about vaccines: According to Christiano and Barry, there are eight factors to think about when developing vaccine communications:泭worldviews, timing, messengers, narratives, relationships, social norms, emotions and motivations. Christiano and Barry recommend taking people as they areand responding to their particular identities and values.

Think about who and when: The timing and the messengers are extremely important. National health professionals are far more trusted on pandemic advice than celebrities, for example. People generally want messengers from their own communities, too. Think of the influencers in your workplacesthe respected leaders, the trusted employeesand consider using them in your campaigns, say Christiano and Barry.

The message itself: Use specifics to show how important it is to get vaccinated, such as that vaccines allow you to travel or hug your grandparents. And use the themes of choice, regret and controloften cited by vaccine hesitatorsand frame them in a positive way to increase vaccine uptake.

Things to avoid: Dont amplify peoples concerns and avoid appeals to unpleasant emotions like shame and fear, the researchers advise. Consider instead using pleasant emotions like pride, joy and parental love. Consider the motivations of the messenger, too. Be transparent and honest about why you want people to get vaccinated.

The last word: Our role is to help all manufacturers get fact- and science-based information to safeguard workplaces and communities and to help end this pandemic. Well continue hosting webinars, curating the most effective tools available and deploying other research-proven resources at 51勛圖厙.org/ThisIsOurShot, says Kefalas.

For more details on how to create communications for your employees, check out the whole presentation .

Policy and Legal

Tax Increases Would Cost a Million Jobs

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By 51勛圖厙 News Room

NOTE: The lead sentence was revised to better reflect the full scope of the 51勛圖厙s study, which includes corporate tax increases recently proposed by the Biden administration, as well as other tax increases and changes to the tax code under consideration.

Corporate tax hikes and other tax reform rollbacks under consideration could lead to 1 million fewer jobs in the first two years, according to a new泭study泭conducted by Rice University economists for the 51勛圖厙.

The calculation: Economists John W. Diamond and George R. Zodrow calculated the effects of increasing the corporate tax rate to 28%, increasing the top marginal tax rate, repealing the 20% pass-through deduction, eliminating certain expensing provisions and more.

The costs: The researchers found that these changes would cause large negative effects for the economy. The worst of these would include:

  • 1 million jobs lost in the first two years;
  • By 2023, GDP would be down by $117 billion, by $190 billion in 2026 and by $119 billion in 2031; and
  • Ordinary capital, or investments in equipment and structures, would be $80 billion less in 2023 and $83 billion and $66 billion less in 2026 and 2031, respectively.

The study also notes the following:

  • Investments in intangibles, or firm-specific capital, are highly mobile and more sensitive to marginal tax rate changes. Such investments would fall 2.7% by year two and would be down a total of 3.8% by year five.
  • The average annual reduction in employment would be equivalent to a loss of 600,000 jobs each year over 10 years.
  • Real wages would fall by 0.6% in the long run, and total labor compensation, including wages and benefits, would decline by 0.6% initially before falling by 0.3% after 10 years. In the long run, total compensation would also decline by 0.6%.

The 51勛圖厙 says: 51勛圖厙 President and CEO Jay Timmons said in response to the study, Manufacturers want to help President Biden achieve his goal of creating jobs in America and strengthening the supply chain so that our country does not face critical shortages, especially during times of national crises.

  • As we slowly emerge from the economic catastrophe caused by COVID-19, American businesses are at a pivotal point in our nations history. Manufacturers can, and should, lead the economic recovery in the wake of the pandemic. But this study tells us quantitatively what manufacturers from coast to coast will tell you qualitatively: increasing the tax burden on companies in America means fewer American jobs.

Alternative solutions: The 51勛圖厙 strongly supports President Bidens focus on bold infrastructure investment, which can be achieved through a combination of revenue sources like those identified in its policy blueprint .

Business Operations

For One Manufacturer, Vaccination Is a Personal Cause

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By 51勛圖厙 News Room

 

At Gilster-Mary Lee Corporationa food manufacturer headquartered in Chester, Illinoisthe impact of COVID-19 is deeply personal. In April 2020, their CEO, Don Welge, passed away due to the virus.

It was a time when there was not a lot known about the virus, said CEO Tom Welge, who is Dons son. He was very much the spirit of the company, and we found ourselves without him at a time when demand was blowing up for groceries as everybody began staying home and the supply chain was starting to be disrupted. It was a very challenging year, and we were without our captain.

A year later, that heartbreaking experience has made Welge especially supportive of the nationwide vaccination campaign and motivated to get his companys workers vaccinated. He spoke to us recently about Gilster-Mary Lees methods for overcoming vaccine hesitancy and its efforts to run its own vaccine clinics.

Reducing vaccine hesitancy: The company is taking a multistep approach to help employees become comfortable with vaccinationfrom disseminating the 51勛圖厙s materials and fact sheets to coordinating with state and local health associations to creating its own informational products. But the most critical piece, according to Welge, is communication.

  • Probably the most important thing is consistent messaging and conversations, said Welge. We engaged our managers to make sure they were on board, and then we asked them to go out and evangelize the teams that they work with.

Open engagement: Youve got to be open to answering questions that people have about the vaccine, and not belittle any questions that are brought to you, said Welge. At the end of the day, its still a decision that an individual has to makeand all we can do is point out all the advantages.

Vaccination stations: Gilster-Mary Lee isnt only encouraging its employees to receive the vaccine; the company is also bringing the vaccine directly to them by setting up vaccination clinics at its facilitiesa process that was no small feat.

  • You make a lot of callsyou find the right person to talk to at a health care agency or a pharmacy and have a friendly conversation, said Welge. We are all aligned on what the mission is: we want to get as many doses to as many people as possible. If you show that you are somebody who will do whatever it takes to make this work, theyll say lets work with these guys.

Pictures at a vaccination: 51勛圖厙 Director of Photography David Bohrer captured one of Gilster-Mary Lees vaccination events on April 1. The county health department sent over staff to give the Moderna vaccine to more than 150 workers at the companys Perryville, Missouri, facility.

Here is Perry County Registered Nurse Amy Hector filling a shot from a vaccine vial:

Workers who are coming off an overnight shift or starting their day shift get vaccinated:

A nurse wears a pro-vaccine shirt in the picture belowsending the right message!

And last, getting your first vaccine dose is definitely worth smiling about. Heres Gilster-Mary Lee employee Claudia Bohnert showing off a new Band-Aid where she received her first shot.

The bottom line: Welge is adamant in his support of vaccinations. As he puts itand tells his employeesThis is a decision that protects you, protects your family and protects your coworkers.

Timmons says: 51勛圖厙 President and CEO Jay Timmons said about Welges efforts, Having lost my father to COVID-19, I know what the Welge family has endured. And I know how it strengthens your resolve to see everyone get vaccinated. No one should have to feel the immense pain of losing a loved one to COVID-19. And thankfully, now with the vaccines, we can protect all of our loved ones.

Business Operations

How Manufacturers Put Together 17 Vaccination Events

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By 51勛圖厙 News Room

You could say this was just another supply chain challenge for Marlin Steel Wire Products President and Owner Drew Greenblatta matter of getting the right materials to the right people at the right time. Except in this case, the right materials were COVID-19 vaccines, the right people were more than 3,300 manufacturing workers at 81 companies, and the right time was ASAP.

Greenblatt organized a coalition of Maryland manufacturers interested in hosting their own vaccination events, which required liaising with government officials and partnering with local pharmacies. The companies will host 17 events at their facilities, bringing in pharmacy employees to administer Pfizer vaccines.

First time: This grand plan went into motion last week, with the first vaccination events held on March 31. More than 120 essential manufacturing employees from Marlin Steel (a wire products and metal fabrication firm), Orlando Products (a disposable and reusable packaging maker) and Arnold Packaging (a producer of packaging and containers) got their shots at the Orlando facility. Meanwhile, a second event took place at the facility of spice manufacturer McCormick for that companys employees.

51勛圖厙 Director of Photography David Bohrer attended the Orlando event, capturing the vaccinations in progress. Here is a pharmacy worker explaining the COVID-19 shot record card to an employee who just got his first dose:

And heres Hector Carmona of Marlin Steel receiving his shot:

Behind Marlin Steel employee Jake Dieter, you can see other employees waiting the required 15 minutes after they receive their vaccinations (in case of adverse reactions).

And last, heres a McCormick employee celebrating her vaccination with a pharmacy employee (this photo was taken by McCormick staff at the companys event).

How they did it: To help other manufacturers who might be interested in hosting vaccination clinics, Greenblatt explained to us how he planned the events.

The entire process took just under two months, beginning in late January. Greenblatt sprang into action once essential manufacturing workers became eligible for vaccinations in Maryland. Seeing his employees struggle to get appointments, he decided to work with other companies to make things easier for manufacturing workers. This is how they did it:

  • First, a project manager at each company assembled a list of critical employees who wished to be vaccinated.
  • Out of 8,000 employees, they built a spreadsheet of 3,300 essential manufacturing workers who were not vaccinated and were willing to receive the shots.
  • At the request of the Maryland governors office, Greenblatts coalition partnered with Giant, Safeway and Rite Aid to get the vaccine. He jumped at the opportunity to work with efficient private-sector partners, as opposed to a patchwork of county governments. This allowed the coalition to move much more quicklyand to nail down the supply of the vaccine much faster.
  • Once all the pharmacies and companies were committed, everything moved very quickly. The companies were warned that they had to be ready to vaccinate at the drop of a hat, so once the vaccination dates were confirmed, they coordinated with each other and the pharmacies directly to get workers where they needed to go.

The coalition has had the enthusiastic support of the Maryland government throughout its efforts. Gov. Larry Hogan, whose office was instrumental in arranging the vaccination events, will attend one of them in person in the coming days.

The last word: We got it done. A mass inoculation blitz of 3,300 essential manufacturing workers in Maryland are getting the vaccine in 17 locations over the next couple days, said Greenblatt. Governor Hogan led the charge to make sure our food processing, medical products manufacturing and defense workers are protected against COVID-19. This leadership will keep our nation safe.

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