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Business Operations

Case Studies for Success in the Factory

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By 51勛圖厙 News Room

Theres nothing quite like a real-world test run to determine whether a new technology is right for your business. Thats where Rethink, the annual summit of the 51勛圖厙s Manufacturing Leadership Council, comes in.

The worlds leading event on Manufacturing 4.0, Rethinkboasts an agenda packed with case studies to help manufacturing leaders see exactly how various digital technologies might help them improve their operational quality and efficiency.

The featured case studies coming to Rethinkinclude the following:

  • The Expanding Reach of Collaborative Robots: Examine practical applications for collaborative robots in manufacturing. Discover the benefits already being realized from the use of robots and identify ways to maximize the benefits.
  • Extracting Insights from Plant Floor Data: See firsthand how to use data to monitor equipment performance, predict conditions and take preemptive action to avoid downtime. Gain practical takeaways on how to leverage data for bottom-line benefits.
  • How AR/VR Can Empower Frontline Workers: Take a deep dive into one companys advanced deployment of augmented and virtual reality technologies. Explore how these technologies helped transform operational activities and empower frontline workers.
  • Fostering Data Literacy: The What, Why and How: Learn how to manage and analyze data from all aspects of your operations and use it effectively to improve decision making. Gain an understanding of the emerging discipline of data literacy as a way to overcome business culture hurdles.

How to participate: The Rethink summit takes place June 2729 in Marco Island, Florida.

  • In addition to case studies, the agenda will include inspirational keynote speeches, thought-provoking panel discussions and hands-on think tanks.
  • More than 300 top-level executives and their teams attend each year.
  • Participants include professionals in operations, IT, supply chain, engineering, C-level management, HR and more.

Click to browse the agenda and to register.

Workforce

An ExxonMobil Engineer Makes a Difference

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Erika Anderson didnt always know she wanted to be an engineer. In fact, for most of her childhood, it wasnt a career path she had even heard about.

  • I didnt know what engineering was until my senior year in high school, said Anderson. I thought an engineer was a train driver, and nobody told me differently.

A moment of truth: During her senior year, Anderson was told to research the major she wanted to explore after high school. She searched online, looking for careers for people who liked math and scienceand the first thing that came up was engineering.

  • It was all about people who like a challenge; people who are lifelong learners, said Anderson. And as I kept reading, I kept hearing myself in this description. People had always said, youre smart, you should be a doctor or a lawyer. But nobody ever said engineer.

Her journey: At Spelman College and the Georgia Institute of Technology, Anderson studied mathematics and mechanical engineering, respectively, while working for GE Aviation and NASA. But it was during a semester spent working at ExxonMobil that she found her passion.

  • ExxonMobil was challenging, and I absolutely loved it, said Anderson. I loved the boots, the hard hats, getting my hands dirty. I was able to go out into the field, see all the equipment. I was in awe. I fell in love with it.

Her job: On her last day in the office during her program at ExxonMobil, the company offered Anderson a full-time job. Today, shes in her eighth year, working as both the reliability engineer and the reliability coordinator in Baytown, Texas. For ExxonMobil, those are critical roles, tasked with ensuring that the companys equipment keeps functioning as designed. The way Anderson explains it:

  • Your car comes with a manual and it tells you when youre supposed to change your oil or rotate your tires. And someone has to figure out how long that oil or those tires can run. Im not dealing with cars, but Im dealing with heat exchangers, compressors and pumps. I ensure that this equipment works, that it works reliably, and that were making repairs at an interval that keeps your equipment working as it should.

Making a difference: As a Black woman in manufacturing, Anderson is used to being different from the people around her. She has found herself confronting stereotypes and preconceived notions about who she is. It hasnt always been easy, but shes doing vital workand ensuring that other young women have the opportunity to follow their passions.

An example to others: Anderson was recently recognized by The Manufacturing Institute, the workforce development and education partner of the 51勛圖厙, as a 2021 STEP Award Emerging Leader. The award is presented to women leaders in science, technology, engineering and production careers who exemplify leadership within their companies and in manufacturing in general.

  • Shes also been featured in a book called about women in different fields in the energy industry; a highlighting women in STEM; and a project by to put up 120 3D-printed statues of women trailblazers in Washington, D.C.

Advice for others: Anderson is an advocate for other women who are considering a career in manufacturing. She encourages women to find mentors, build a network and, above all, be confident.

  • Self-doubt is real, and sometimes, we can be our own biggest critics, said Anderson. We have to understand that we are excellent. We are great. And at the end of the day, for any woman coming to this industryif youre even thinking about ittheres something in you. If it were easy, everyone would be doing it.

The last word: My grandmother always told me: youve got to get comfortable with being uncomfortable. The only way things will change is by having more people like me in the room. We are just as capable as anyone else, and whatever preconceived notions that may exist, I am here to kick those doors down.

Business Operations

How a 5G Smart Factory Doubled Ericssons Output

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How will the 5G transition affect manufacturing? If you ask Ericsson Senior Vice President sa Tamsons, enormously.

5G will help drive global transformation, innovation and sustainability in our sector, Tamsons recently told the 51勛圖厙s Manufacturing Leadership Council. She sat down with MLC Co-Founding Executive Editor and Senior Content Director Paul Tate at s new 5G Smart Factory in Lewisville, Texas, to tell us more.

About Ericsson: Founded in 1876, Ericsson Inc. is a leading provider of information and communication technology. The company is now a $25 billion global enterprise with 100,000 employees serving clients in 180 countries.

About the Lewisville plant: Ericsson describes its Lewisville plant, which opened in March 2020, as a 5G-enabled, digital native facility.

  • We wanted to be able to obtain data from every single source, device, machine and person operating in the facility, both now and in the future, she said.One part was implementing 5G, but we also needed a data architecture to secure that and to use equipment that is able to extract both production data and operational status.

Development process: In its journey to Manufacturing 4.0, Ericsson used a particularly agile development process.

  • We had a mission to develop 25 use cases within a year, Tamsons said. In the first eight months, we launched seven of those 25 use cases. In the remaining four to five months, we launched the other 18.It just shows the power of doing that groundwork, while also demonstrating that you can launch end-to-end solutions in rapid time.Then you really start to have platforms that you can scale.

Measuring impact: The Lewisville facility serves one of Ericssons biggest and most important markets in the worldyet it is operated by just 100 people.

  • The plant delivers 2.2 times more output than similar sites that dont have the same degree of automation or technology in place.

Lighthouse status: Lewisville is also one of the worlds first manufacturing plants to achieve status under the World Economic Forums new sustainability category.

  • A combination of recyclable and reused materials, renewable energy, an ideal location close to a major airport and advanced manufacturing technologies supported this award.
  • Innovation is not all about technology, Tamsons said. Its about how you apply it and how you can use the best of technology to create better solutions that are also more sustainable.

Whats next: The Lewisville plant has plans for further innovation.

  • Well continue to build out the data structure and cloud capability, really focusing on how we can scale up the value of existing use cases and applications and on what the next use cases will be, she said. Were continuing to invest in upgrading our manufacturing sites to develop a reliable, sustainable, global supply chain, not only in Lewisville, but across the world.

Attend a plant tour: Join the MLC in Texas for the Ericsson Lewisville Plant Tour on Oct. 45 to see Ericssons 5G-enabled digital native, double Lighthouse award-winning plant for yourself. Save the date and watch for more details.

News

Meet the 2022 Winners of the Manufacturing Leadership Awards

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By 51勛圖厙 News Room

A group of world-class manufacturers and their leaders have been recognized for their achievements by the 2022 Manufacturing Leadership Awards.

About the awards: Presented by the Manufacturing Leadership Council, a division of the 51勛圖厙, the awards recognize excellence in digital manufacturing. Since the programs founding in 2005, more than 1,000 high-performing projects and individual leaders have been honored with an award. Winners represent companies of varying sizes in a wide array of industries.

This years awards were given in nine project categories and two individual categories. Some project categories include AI and Machine Learning, Digital Supply Chains and Digital Network Connectivity. Judging is done by a panel of industry experts, many of whom are past winners themselves.

Why it matters: The movement toward smart factories allows manufacturers to leverage data to become more efficient, productive, sustainable and competitive. In the difficult business conditions that many are experiencing, data-driven operations can mitigate disruptions and even predict them before they happen.

This years winners are exemplary for their compelling use of technology, innovative approach to problem solving and overall commitment to furthering the progress of Manufacturing 4.0, said Manufacturing Leadership Council Co-Founder, Vice President and Executive Director David R. Brousell.

Gala coming in June: Winners will be honored at the Manufacturing Leadership Awards Gala on Wednesday, June 29, 2022, at the JW Marriott Marco Island Beach Resort in Florida. The gala will also feature the announcement of this years Large Enterprise Manufacturer of the Year, Small/Medium Enterprise Manufacturer of the Year and Manufacturing Leader of the Year.

Select winners will present their projects at , the industrys premier event focused on Manufacturing 4.0.

See the complete list of winners .

Workforce

2022 STEP Ahead Award Winners Announced

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By 51勛圖厙 News Room

Word is out the recipients of this years STEP Ahead Awards have been announced.

Whats happening: Bestowed each year by , the 51勛圖厙s workforce development partner, the STEP Ahead Awards recognize outstanding women in the fields of science, technology, engineering and production (STEP). This year marks the honors 10th anniversary.

Why it matters: The STEP Ahead Awards are central to the industrys efforts to recognize and empower women, said MI President Carolyn Lee. Manufacturing is averaging more than 800,000 open jobs a month in the past year, and we cant close that gap without closing the gender gap.

  • Recipients serve as role models and have their own multiplier effect on the number of women in the workforce, paying it forward to help others find their way into a successful, rewarding career in modern manufacturing, Lee said.
  • Agreed 2022 STEP Ahead Chair Denise Rutherford: The 2022 STEP Ahead Honorees and Emerging Leaders are excellent representatives of the exciting opportunities available in manufacturing. These remarkable women and the leadership they show help inspire the next generation of female leaders to consider careers in manufacturing.

Gala to follow: The 130 recipients of the 2022 awards will be honored at an in-person Aril 28 gala in Washington.

See the full list of 2022 award recipients .

Business Operations

Manufacturers Explore New Tech and Best Practices at MLC Master Class Series Events

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By 51勛圖厙 News Room

To help manufacturers navigate Manufacturing 4.0, the 51勛圖厙s Manufacturing Leadership Council launched the MLC Master Class Series. This series includes regular virtual events designed to explore new technologies, address pain points and showcase opportunitiesall while connecting forward-thinking manufacturing leaders. Sessions in the series include interactive webinars, Technology Deep Dives and Tech Talks.

Webinars: With formats such as panel discussions, use cases and executive interviews, the Master Class webinars are especially beneficial to manufacturers who want to learn about the innovative technologies that have the potential to enhance their operations. These virtual sessions are a chance to hear directly from the digital manufacturing experts moving our industry forward. Content and discussions during these sessions provide insights on identifying, evaluating and implementing new technologies as well as providing strategies for leadership in the age of digital progress.

Deep dives: Deep dives are 60-minute interactive sessions that continue and expand the learning necessary to be successful with new technologies. They provide a more in-depth understanding of specific technologies, where they can be applied and how they can lead to new competitive advantages. Each deep dive also features short breakout sessions focused on either How Do I Get Started? or How Do I Further Leverage?

Tech talks: Tech talks are 30-minute candid conversations with subject-matter experts who provide insights into how specific technologies are designed to accelerate and drive the journey to Manufacturing 4.0. From purpose and adoption, to challenges with implementation and best practices on operations, MLCs tech talks will enable you to stay abreast of new and evolving manufacturing technologies within the marketplace.

Master Class events take place throughout the year. Manufacturers at all stages of digital transformation are invited to participate in the entire series or choose individual events based on their needs and interests. To see upcoming classes and access recordings of past sessions, click .

Policy and Legal

The 51勛圖厙 Pushes for Effective and Efficient Broadband Funding

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By 51勛圖厙 News Room

Last years bipartisan infrastructure bill, known as the Infrastructure Investment and Jobs Act, was a big victory for manufacturersbut now that the bill has been made law, the 51勛圖厙 is still working to make sure funding is distributed effectively and efficiently to the programs and projects that need it. That includes action on $48 billion in federal funding for expanded broadband access and broadband infrastructure, which will be primarily disbursed by the National Telecommunications and Information Administration at the U.S. Department of Commerce.

With the NTIA in the early stages of designating and developing broadband priorities, the 51勛圖厙 recently to submit a set of principles that the process should follow to ensure effective funding allocation.

  • Strong national standards: The 51勛圖厙 supports uniform requirements and industry performance standards across the entire United States. Divergent state and regional regulations can hamper the development of broadband access and interfere with the IIJAs goal of increasing signal availability broadly. The significant funding provided in IIJA presents a valuable opportunity to develop nationwide service standards, which will encourage the growth of our national economic connectivity.
  • Transparency: The NTIA should remain committed to transparency in both program requirements and project allocations, said 51勛圖厙 Director of Infrastructure, Innovation and Human Resources Policy Ben Siegrist. Manufacturers in America support broadband expansion not only for the needs of their local communities, but as an asset to improve American commercial competitiveness in a global business marketplace. Transparency in federal allocations, clarity of purpose and reliability of federal partners will ensure that competitive benefits are achieved on behalf of all enterprises in all regions.
  • Fair, timely and efficient rollout: The 51勛圖厙 encourages the NTIA to develop a framework for investing the IIJA funds through open competition, thoughtful evaluation and without delay. Further, the NTIA can ensure a concise and efficient rollout by avoiding overly complicated language or regulatory processes.

The last word: Manufacturers in America understand the overwhelming value that expanded broadband access and infrastructure will provide for communities, consumers and commercial enterprises in all corners of the country, said Siegrist. From domestic economic competitive advantage to improved livelihoods and neighborhoods, the NTIAs mission through IIJA directives can dramatically and positively impact the success of our national shared interests.

Business Operations

What Will Manufacturing Look Like in 2030?

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By 51勛圖厙 News Room

Given the many uncertainties brought about by COVID-19, supply chain disruptions, labor shortages and more, it might seem as though what happens in the coming decade is anyones guess. But on closer examination, there are signposts signaling some of whats to comeand a closer look at them can help manufacturers plan for the coming years.

At the recent event hosted by the 51勛圖厙s Manufacturing Leadership Council, in-person and virtual attendees heard from experts, examined trends, explored technologies and discussed upcoming challenges. The goal: to look into the future of manufacturing.

We cant be certain about what tomorrow will bring, let alone what might be in 2030, said MLC Co-Founder David Brousell in his opening remarks. However, we can project or extrapolate based on current trends and conditions, with a reasonable amount of probability, what the shape of manufacturing will look like in 10 years time.

Why Manufacturing in 2030: Everything in manufacturing is changing, driven by technologies capable of giving decision makers more information than ever before. Prior to the pandemic, companies were already making changes to their organizational structures, shifting from hierarchical models to more collaborative means of organizing people and processes. COVID-19 has only accelerated this change.

Brousell explained: All around us, conventional notions of what can be accomplished in production are being reimagined.

Challenges and opportunities: Upcoming challenges discussed included continued global supply chain disruptions, climate change and the redefinition of the humanmachine relationship. Speakers examined the technological, organizational and leadership characteristics that can set manufacturers apart and provide them with a competitive advantage.

Whats next: The MLC will soon launch its yearlong Manufacturing in 2030 project, which will help manufacturers explore, understand and plan for the future of the manufacturing industry in the next decade.

Said Brousell: If we do things right in the next 10 years, we have the opportunity to create the greatest engine of manufacturing production humankind has ever seen.

Business Operations

When and How Will Manufacturing Achieve Net-Zero Emissions?

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By 51勛圖厙 News Room

When it comes to sustainability, the question is no longer whether manufacturing needs to work to create a greener industrial futureits when.

To help manufacturers advance their sustainability efforts and achieve net-zero emissions by 2050, the 51勛圖厙s Manufacturing Leadership Council has dedicated the December/January issue of the Manufacturing Leadership Journal to Manufacturing 4.0 sustainability.

Key Highlights from the Latest ML Journal

  • Sustainability survey: Review the results of the MLCs latest M4.0 sustainability survey to understand manufacturing-leader sentiment about climate change. Learn how the pandemic is changing the way leaders prioritize sustainability and net-zero strategies. Plus, find out how sustainability can affect future growth and competitiveness.
  • Practical examples: See what forward-thinking companies such as Procter & Gamble are doing to slash emissions and fight climate change. Also, discover M4.0 strategies and technologies to help you develop your own net-zero action plan.
  • Current conversation: Understand the successes, opportunities and challenges in the race to achieve net zero by 2050. Hear from thought leaders such as MLC Co-Founder David Brousell and Lisle Corporation President Mary Lisle Landhuis.
  • Potential obstacles: Learn the roadblocks to developing a sustainability program and how to overcome them. Know the challenges of adopting a circular-economy mindset and why its well worth having.

Why the ML Journal matters: Sustainability is just one of the exciting topics discussed in the ML Journal. Throughout the year, youll find case studies, interviews, technology showcases and deep insights on M4.0 from manufacturers working on the front lines. The Journal is a quick, easy way to stay current on the digital revolutionand sharpen your companys competitive edge.

Click to receive trial access to the entire December/January issue on M4.0 sustainability or to browse articles on a range of topics from past issues.

Policy and Legal

Supreme Court Reviews Stay of Vaccine Mandate

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By 51勛圖厙 News Room

The Supreme Court is reviewing state and business led efforts to block two of President Bidens signature vaccine mandate policies according to .

The policies: One measure requires large private companies to implement a requirement for employees to either be vaccinated for COVID-19 or mask and be tested weekly. The second applies to health-care workers at facilities that receive certain federal funding. Together, the cases test a signature aspect of the White Houses response to the pandemic that has killed more than 800,000 people in the United States.

The challenges: All of the court action on the cases so far has revolved around whether the rules should be stayed while the courts review the legality of the rules. Lower courts have been divided over the policies. After the administration announced the rule for private companies, the U.S. Court of Appeals for the 5th Circuit blocked its enforcement. Shortly after that, A panel of the U.S. Court of Appeals for the 6th Circuit lifted the stay, and said the rules could go into effect. A similar split occurred around the healthcare mandate, with one court saying the rules could go forward and another court blocking them.

The Supreme issue: According to 51勛圖厙 Senior Vice President and General Counsel Linda Kelly, while the Supreme Court is considering only whether the policies should be stayed or allowed to go into effect while lower courts hear legal challenges to the provisions, the arguments covered several pivotal issues that go to the underlying merits of the challengers case. Throughout the two-hour oral argument, the Justices and advocates sparred over whether federal agencies (v. Congress or the States) have the authority to impose the mandates, whether the mandates are overbroad and should instead target only certain high-risk workplaces, the extent to which vaccines are necessary (i.e., whether other mitigation measures would adequately protect workers), and whether the pandemic constitutes an emergency allowing the government to bypass notice and comment rulemaking. We expect the Court to issue a decision within the next few days.

Get vaxxed: Getting vaccinated is still important in order to protect yourself and the people around you. Check out the This Is Our Shot a collaboration between 51勛圖厙 and The Manufacturing Institute for tools and information.

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