51勛圖厙

Research, Innovation and Technology

Business Operations

IRI Announces 2024s Top Innovator Finalists

By 51勛圖厙 News Room

The Innovation Research Interchange has for this years IRI Innovation Excellence Awards.

Whats going on: The honors given by the IRIthe 51勛圖厙s innovation armpay tribute to organizations and individuals whose outstanding vision and tireless pursuit of excellence are having a positive impact on lives today and shaping the industries of tomorrow. Honorees come from companies of all sizes and industries.

啦堯梗泭釵硃喧梗眶棗娶勳梗莽: Awards are given in five categories,泭three to companies and two to individuals. They are as follows:

  • IRI Innovation Leadership Award (individual)
  • IRI Promising Young Innovation Professional Award (individual)
  • IRI Excellence Award for Innovation in Sustainability (company)
  • IRI Excellence Award for Outstanding Innovative Culture (company)
  • IRI Excellence Award for Digital and Technological Innovation (company)

Who participates: Each year, nominees comprise innovators who are leveraging technology to enhance operational performance at their companies or sustainability and fostering a collaborative workplace culture that celebrates innovation.

  • High-performing leaders who drive sustainability initiatives are泭also recognized, and consultants and university partners working on exciting innovation projects with a company are eligible for nomination, too.

Why theyre important: In addition to building team unity and encouraging executive leadership to invest further in innovation, the awards give companies the chance to revisit the successes, challenges and lessons learned throughout their innovative projects.

  • Selection as a finalist shows customers, prospects and partners that a company or individual is at the forefront of innovation.

Attend the celebration: Winners will be announced May 16 during the Innovation Celebration and Reception at the in Boston. Celebration admission is included with summit registration.

About the IRI: The IRI offers insights, case studies, research, benchmarks and strategic connectionsall built around a set of innovation growth drivers as determined by members annually. Learn more about the IRI .

Policy and Legal

Proposed Right-to-Repair Exemptions Would Hurt Manufacturers, Consumers

By 51勛圖厙 News Room

The 51勛圖厙 before the U.S. Copyright Office last week, explaining how two proposed exemptions from copyright protections would weaken manufacturers intellectual property rights, do significant harm to their businesses and potentially endanger consumers.

Whats going on: The Copyright Office is considering whether to recommend two exemptions from the Digital Millennium Copyright Act that would allow users to circumvent measures protecting copyrighted content.

  • One proposal was designed to allow the so-called right-to-repair by enabling access to operational data (including diagnostic and telematics data) from automobiles, agricultural vehicles, marine vessels and more. The other is focused on industrial equipment.

51勛圖厙 speaks out: The basis of the so-called right-to-repair movement hinges on the false notion that owners do not have the ability to repair their own equipment, 51勛圖厙 Vice President of Domestic Policy Charles Crain said at the recent hearing. The truth, however, is that the majority of [original equipment manufacturers] already provide a wide range of resources and tools that allow usersand third-party repair businessesto maintain, diagnose and repair products.

  • The 51勛圖厙 previously submitted urging the Copyright Office not to adopt the proposed exemptions.

Why its important: These exemptions would undermine manufacturers IP rights in service of right-to-repairand the record does not support their adoption, Crain continued.

  • The exemptions are too broad and inadequately defined, and their proponents have failed to show that users will be adversely affected absent the ability to circumvent [copyright law].
  • Whats more, the exemptions would expose proprietary information to public consumption and use, likely endangering consumers and allowing for unlawful modifications of government-mandated safety and emissions limits.

The last word: In short, right-to-repair is a solution in search of a problem, Crain said.

Workforce

The MI Honors 2024 Women MAKE Award Winners

By 51勛圖厙 News Room

The Manufacturing Institutethe 51勛圖厙s 501(c)(3) workforce development and education affiliatehad ample reason to celebrate last night.

What went on: The MI held the gala, a night that recognizes outstanding women in manufacturing. Each year, the awards pay special tribute to 100 peer-nominated women leaders (Honorees) and 30 rising female stars (Emerging Leaders, women under the age of 30) in the industry.

  • The event, held this year at The Anthema waterfront concert venue in Washington, D.C.was sponsored by Caterpillar, Toyota, BASF, Trane Technologies, International Paper, Johnson & Johnson, Novelis and others.
  • It featured a vocal performance by singer Loren Allred, platinum-selling singer-songwriter of Never Enough from The Greatest Showman musical, who gained widespread fame after appearing on Britains Got Talent in 2022.

What was said: Caterpillar Group President of Resource Industries, 51勛圖厙 Executive Committee Member and Women MAKE Awards Chair Denise Johnson told the nights award winners that shes been the only woman in a room, or the only woman on a project many times in her career.

  • But [l]ooking around this theater and seeing the faces of the Honorees and Emerging Leaders tells me that times are changing.
  • She then addressed the honorees directly, saying, Your success, your work ethic and your stories will inspire the next generation of manufacturing leaders. … You are moving us along toward a future when women are not underrepresented in our industry.

From Honoree to Vice Chair: Toyota Motor North America Senior Vice President, Electric Vehicle Supply Susan Elkingtona 2014 Honoree of the awards, formerly called the STEP Ahead Awardswas this years awards vice chair. She attested to the power of the awards to help women advance in their careers.

  • [T]he Women MAKE network helped me realize the many qualities and experiences uniting all the women who have been inducted into this amazing network.
  • She noted the cruciality of the MIs Women MAKE initiative, which provides a platform for role models and mentors to encourage women to enter the field and succeed in it.

No limits: 51勛圖厙 President and CEO and MI Chairman of the Board Jay Timmons also discussed the importance of role models, a label aptly applied to all the award nominees.

  • Timmons, a parent of three, told the audience that he and his children recently learned the story of 30-year-old Cole Brauer, who last month made history as the first American woman to sail solo nonstop around the world.
  • Brauers story sends a message to thosefrankly, women or menwho might have been led to believe there were limits to what they could achieve or that their careers might be confined within guardrails, he said. Your examples are inspiring people in a similar way. You are powerhousesyour dynamism, your drive, your enthusiasmall these qualities supercharge modern manufacturing, making our industry an even more powerful force for good.

Amazing things: MI President and Executive Director Carolyn Lee called the nominated women powerhouses who have accomplished amazing things.

  • You deserve this recognition for your excellence and for everything you do to uplift others, Lee told the award nominees. But were not just celebrating. Being here to recognize these winners is shining a light and fueling the work to close the gender and talent gap in manufacturing.
  • Women account for less than one-third of the American manufacturing workforce, she went on, but endeavors such as the MIs Women MAKE America initiativethe nations premier program dedicated to closing the gender gap in the sectorand companies like yours are committed to closing that gap.

Learn more: For a full list of this years award winners, click .

Workforce

From Mentee to Mentor: Rockwell Automations Aaliyah Brown

By 51勛圖厙 News Room

a group of people posing for a photo

To hear Aaliyah Brown tell it, the start of her career in manufacturing was the result of a happy accident.

My interest in manufacturing actually started accidentally, the Rockwell Automation quality engineering team lead said with a laugh. I was hired as a high school intern [at age 16]. I had a lot of different positions within my role, from [learning] how our different products are utilized in the field, to project management, to printed circuit board design. Thats when I really started to dip my toe into manufacturing.

A quick ascent: After obtaining her bachelors degree in electronic engineering technology from Cleveland State University in 2019, Brownwho works at Rockwell Automations Twinsburg, Ohio, locationwas hired full time by the automation and digital transformation technologies company as a process engineer.

  • Three years later, she was made a quality engineer. Just a year after that, she was promoted to quality team lead.
  • Her meteoric rise is one of the reasons her colleagues nominated her for this years , honors given annually by the Manufacturing Institute, the 51勛圖厙s 501(c)(3) workforce development and education affiliate, to women in manufacturing who have accomplished remarkable successes at their companies.

The elevator speech: Her day-to-day job may be complex, but for the layperson, Brown can break down her duties in just a few sentences.

  • Manufacturing quality can be explained as anything that goes wrong within a manufacturing facility, she said. My team has to figure out why it happened and how to fix it to make sure it does not happen again.

Paying it forward: Brown credits a great deal of her early professional success to mentor and colleague Marzell Brown (no relation whatsoever), a talent management lead at Rockwell Automation.

  • Like Brown, Marzell Brown is a graduate of the Cleveland Metropolitan School District. Years ago, seeing a lack of programs in the greater Cleveland area designed to expose youth from traditionally underrepresented communities to science, technology, engineering and math careers, he helped found Browns alma mater, Clevelands MC2 STEM High School. Later, he spearheaded the internship program at Rockwell Automations business engineering unit that Brown completed.
  • Before I started going to summer camp at a private school, I had no idea what an engineer was, Brown continued. No engineers were in my family at the time. I was in the second graduating class of MC2 and about, I think, the seventh cohort of students Marzell brought in.
  • Inspired by her own experiences, in 2017while still in collegeBrown founded the nonprofit Build Sessions CLE, a mentorship initiative for college-bound STEM students from underrepresented communities.
  • All of the wonderful things that Marzell did for me and others like me, all of those best practices, those are what I brought over to my job and to Build Sessions CLE, she said.

Changing perceptions: Brownwho helps lead Rockwell Automations annual Manufacturing Day eventsbelieves that if more young people knew what modern manufacturing was really like, they would be much more inclined to enter the field.

  • I want to reach back into these high schools, to provide these students with the great opportunities [I had] and show them that, yes, you can be successful here, and manufacturing facilities arent dirty and dingy, she said.

Calling all women: She knows, too, the importance of shoring up the percentage of women in manufacturing in the U.S., which is around 30%.

  • And theres encouraging news on that front from the Rockwell Automation internship program that launched Browns career: If current trends continue, the number of women coming into the company from that program is going to rise, she told us.
  • [To all the] young ladies who dont know exactly what they want to do, but have interestssay, sewing or project management or just wanting to help people there are ways to be able to use all of those talents in manufacturing, Brown said. And you can have a very lucrative career here.
Policy and Legal

TSMC to Receive Up to $6.6 Billion in CHIPS Funding

By 51勛圖厙 News Room

The Biden administration on Monday announced that TSMCs Arizona subsidiary will receive up to $6.6 billion in grants from the 2022 CHIPS and Science Act, reports. The announcement is the latest move by the Biden administration to make the United States a leading producer of cutting-edge semiconductor technology.

Whats going on: The funding will help support the construction of TSMCs first major U.S. hub, in Phoenix. The company has already committed to building two plants at the site and will use some of the grant money to build a third factory in Phoenix, U.S. officials said on Sunday.

  • The company will increase its total investments in the United States to more than $65 billion, up from $40 billion.
  • TSMCs investment is expected to create about 6,000 direct manufacturing jobs and more than 20,000 construction jobs, federal officials said.
  • In addition to the grants, the federal government is also offering TSMC up to $5 billion in loans.

Impact on U.S. chip production: With projects such as TSMCs, the U.S. is on track to make about 20% of the worlds cutting-edge chips by 2030, the Commerce Department said. It called the project the largest foreign direct investment in a new project in U.S. history, The Wall Street Journal (subscription).

  • Earlier this year, the Biden administration announced major chips funding awards for and .

The 51勛圖厙s reaction: Todays announcement from TSMC and @CommerceGov makes America stronger, the 51勛圖厙 in a social post Monday. The 51勛圖厙-championed CHIPS and Science Act continues to spur new investments in cutting-edge semiconductor technology that is essential to advancing U.S. economic competitiveness.

Policy and Legal

U.S. and European Union Strengthen Transatlantic Trade Ties

By 51勛圖厙 News Room

The sixth ministerial of the United StatesEuropean Union Trade and Technology Council, held in Leuven, Belgium, emphasized the deepening cooperation between the U.S. and the EU in navigating global economic pressures and technological advancements.

Whats going on: Secretary of State Antony Blinken, joined by Secretary of Commerce Gina Raimondo and U.S. Trade Representative Katherine Tai, joined European Commission leaders in a discussion that centered on fostering economic security, the importance of AI governance, cooperation on secure supply chains and a transatlantic commitment to reducing reliance on high-risk suppliers.

  • This collaboration, Secretary Blinken said in at the councils outset, proved that there has been increasing alignment between the United States and the European Union on these and other issues in recent years.
  • Together, we represent almost half of world GDP, and that means that theres a certain weight that comes with having a shared position on something, Secretary Blinken said. And whether thats dealing with China or any other challenge, it makes a big difference.

Growing collaboration in AI: The meeting additionally underscored unwavering support for Ukraine from the U.S. and the EU amid geopolitical challenges, as well as a commitment to driving innovation and security in technology and trade.

  • One tangible outcome of the TTC was an update of the Terminology and Taxonomy for Artificial Intelligence (i.e., of the definitions of key terms used by the EU and U.S. when discussing AI). This underpins the workstream of the TTC to ensure the safe, secure and trustworthy development and use of AI, according to the U.S.EU joint statement.

Shared concerns about Chinese semiconductors: Competition from heavily subsidized chips produced in China was a key focus at the ministerial, particularly in light of the anticipated ramping up of legacy chips manufactured in China over the next few years. The Chinese governments significant financial subsidization of the chip-producing sector, Secretary Raimondo warned, could lead to considerable market imbalances between China and the U.S. and EU.

  • Both the U.S. and EU pledged to continue working together to address destabilizing Chinese exports of semiconductors in the coming years, including to collect and share nonconfidential information and market intelligence about nonmarket policies and practices, to consult each other on planned actions and to potentially develop joint or cooperative measures to address distortionary effects on the global supply chain for legacy semiconductors.
Business Operations

Honda Winds Up a One-of-Kind Wind Tunnel

By 51勛圖厙 News Room

If the Honda Automotive Labs of Ohio facility is a marvel of technology and design, it is also a $124 million testament to the role of cutting-edge engineering in automobile manufacturing.

  • When I started 30 years ago, few really cared about aerodynamics, said Honda Development & Manufacturing of America Full-Scale Wind Tunnel Lead Mike Unger with a wink. Now everybody wants to talk to me.

New interest:泭Though wind tunnel testing dates back many years, the increasing emphasis in recent years on greater fuel efficiency has brought a new wave of interest in the field.

  • Honda owns three full-sized wind tunnels near its global headquarters, as well as several smaller test facilities around the world for examining scale models.
  • But in 2015, Hondawhich for decades had been sending its U.S.-based people, cars and tools all over the world for wind tunnel testing or else booking time at third party-owned facilities in Americabegan mulling constructing a North American wind tunnel, too.

Behold, HALO:泭The result was HALO, unveiled in 2022 in a 110,000-square-foot facility in East Liberty, Ohio.

  • To make it, the company had gathered its wind tunnel road warriorsHonda team members who boasted decades of combined experience in the worlds most advanced research facilitiesand asked them how theyd do it better.
  • Among their top requests was the need for better, faster communications with the designers and builders of the cars they were testing. To facilitate this, HALO was strategically located just across from a Honda development center and a mere 10-minute drive from two manufacturing plants (including the Marysville, Ohio, facility where Honda has been building automobiles since 1982).

Wind-tested, Honda approved:泭Every new Honda passenger vehicle model undergoes extensive aerodynamic and acoustic testing during its design phase, and further changes are often made during the manufacturing process. Race cars, meanwhile, are tested primarily with an eye to managing the downforce caused by passing air.

The new digs:泭Now, instead of hashing out design challenges across oceans, everyone sits side-by-side in the same control room.

The state-of-the-art site also boasts a fully outfitted machine shop, custom loading bays and a car wash (the last a recommendation of Honda engineers who had more than once found themselves outside a wind tunnel with a dusty test car and a bucket of soapy water).

  • Absolutely everything was designed with intention, said HALO Business Strategy Lead Chris Combs.

The details:泭The tunnel itself is an elaborately engineered circuit. It comprises a settling chamber, a heat exchanger the size of a movie screen and a safety grill to catch any debris that might come loose and threaten HALOs pulmonary system: a colossal, 6,700-horsepower fan with 12 hollow carbon fiber blades that are 26 feet long each.

  • Turning at 250 rotations per minute, the fan drives air through the tunnel and into an anechoic chamber.
  • On a recent day, that chamber held both a race car (for downforce testing) and an SUV from the plant across the field (for acoustic work).

Saving time:泭At most wind tunnels, switching from aerodynamic work to acoustic testing takes nearly two hours. At the HALO wind tunnel, however, technicians swapped the Indy car for the SUV and reconfigured the test chamber in about 20 minutes.

  • When it designed the facility, Honda focused on simple things like thatthings that really promote efficiency, said HALO Operations Manager Jimmy Przeklasa.

Quiet and furry:泭HALOs test chamber is lined with acoustic tiles and teddy bear fur, a soft, sound-absorbing material.

  • Even with the wind blowing, the room is so quiet that technicians working inside must don harnesses to prevent them from stepping into a gale they can neither see nor hear.
  • A software system translates the wind noises into visuals, similar to the way a weather radar displays a moving storm.

Complex but simple:泭Technologically and visually dazzling, the HALO wind tunnel can seem like a futuristic fever dream: color-coded maps of the whistling wind, a two-story fan more finely tuned than a jet engine and a scale capable of sensing a breeze.

  • In fact, from its inception, the goal of creating the HALO wind tunnel was simple: make cutting-edge aerodynamic and acoustic research as easy, intuitive and cost-effective as possible. And Hondas done it.

The last word:泭This is the latest and the greatest, Unger said. This place is unmatched.

Business Operations

Honda Winds Up a One-of-a-Kind Wind Tunnel

By 51勛圖厙 News Room

If the Honda Automotive Labs of Ohio facility is a marvel of technology and design, it is also a $124 million testament to the role of cutting-edge engineering in automobile manufacturing.

  • When I started 30 years ago, few really cared about aerodynamics, said Honda Development & Manufacturing of America Full-Scale Wind Tunnel Lead Mike Unger with a wink. Now everybody wants to talk to me.

New interest: Though wind tunnel testing dates back many years, the increasing emphasis in recent years on greater fuel efficiency has brought a new wave of interest in the field.

  • Honda owns three full-sized wind tunnels near its global headquarters, as well as several smaller test facilities around the world for examining scale models.
  • But in 2015, Hondawhich for decades had been sending its U.S.-based people, cars and tools all over the world for wind-tunnel testing or else booking time at third party-owned facilities in Americabegan mulling constructing a North American wind tunnel, too.

Behold, HALO: The result was HALO, unveiled in 2022 in a 110,000-square-foot facility in East Liberty, Ohio.

  • To make it, the company had gathered its wind tunnel road warriorsHonda team members who boasted decades of combined experience in the worlds most advanced research facilitiesand asked them how theyd do it better.
  • Among their top requests was the need for better, faster communications with the designers and builders of the cars they were testing. To facilitate this, HALO was strategically located just across from a Honda development center and a mere 10-minute drive from two manufacturing plants (including the Marysville, Ohio, facility where Honda has been building automobiles since 1982).

Wind-tested, Honda approved: Every new Honda passenger vehicle model undergoes extensive aerodynamic and acoustic testing during its design phase, and further changes are often made during the manufacturing process. Race cars, meanwhile, are tested primarily with an eye to managing the downforce caused by passing air.

The new digs: Now, instead of hashing out design challenges across oceans, everyone sits side-by-side in the same control room.

The state-of-the-art site also boasts a fully outfitted machine shop, custom loading bays and a car wash (the last a recommendation of Honda engineers who had more than once found themselves outside a wind tunnel with a dusty test car and a bucket of soapy water).

  • Absolutely everything was designed with intention, said HALO Business Strategy Lead Chris Combs.

The details: The tunnel itself is an elaborately engineered circuit. It comprises a settling chamber, a heat exchanger the size of a movie screen and a safety grill to catch any debris that might come loose and threaten HALOs pulmonary system: a colossal, 6,700-horsepower fan with 12 hollow carbon fiber blades that are 26 feet long each.

  • Turning at 250 rotations per minute, the fan drives air through the tunnel and into an anechoic chamber.
  • On a recent day, that chamber held both a race car (for downforce testing) and an SUV from the plant across the field (for acoustic work).

Saving time: At most wind tunnels, switching from aerodynamic work to acoustic testing takes nearly two hours. At the HALO wind tunnel, however, technicians swapped the Indy car for the SUV and reconfigured the test chamber in about 20 minutes.

  • When it designed the facility, Honda focused on simple things like thatthings that really promote efficiency, said HALO Operations Manager Jimmy Przeklasa.

Quiet and furry: HALOs test chamber is lined with acoustic tiles and teddy bear fur, a soft, sound-absorbing material.

  • Even with the wind blowing, the room is so quiet that technicians working inside must don harnesses to prevent them from stepping into a gale they can neither see nor hear.
  • A software system translates the wind noises into visuals, similar to the way a weather radar displays a moving storm.

Complex but simple: Technologically and visually dazzling, the HALO wind tunnel can seem like a futuristic fever dream: color-coded maps of the whistling wind, a two-story fan more finely tuned than a jet engine and a scale capable of sensing a breeze.

  • In fact, from its inception, the goal of creating the HALO wind tunnel was simple: make cutting-edge aerodynamic and acoustic research as easy, intuitive and cost-effective as possible. And Hondas done it.

The last word: This is the latest and the greatest, Unger said. This place is unmatched.

 

Policy and Legal

U.S. Awards Intel Largest Chips Grant

By 51勛圖厙 News Room

The U.S. will award Intel up to $8.5 billion in grants and as much as $11 billion in loans to expand chipmaking capacity and capabilities in four states, (subscription) reports.

Whats going on: The funds, set aside under the 2022 CHIPS and Science Act to bolster domestic semiconductor production, will go toward new factories and expansion projects in Arizona, New Mexico, Ohio and Oregon, the Commerce Department said.

  • Spurred by the federal funding, Intels total investment in U.S. projects in the next five years is expected to exceed $100 billion, according to the Journal, and to create more than 10,000 manufacturing jobs and about 20,000 construction jobs, according to the .

Largest award: The grant to Intel, the largest American chipmaker by revenue, is also the largest CHIPS Act award. It follows a of a $1.5 billion award to GlobalFoundries Inc.

  • The award will support the reshoring of production of leading-edge logic chips, which are essential to the worlds most advanced technologies like artificial intelligence, the Commerce Department said.
  • President Biden was in Chandler, Arizona, Wednesday to Intels Ocotillo chip-manufacturing campus.

Why its important: We cant just design chips; we have to make them in America, Commerce Secretary Gina Raimondo told reporters on Tuesday, the Journal reports. Its an economic security problem. Its a national security problem. And were going to change that.

How it will work: The funding will be doled out in stages, according to construction and manufacturing milestones, the Journal said.

  • In Chandler, Arizona, the money will help to build two new chip plants and modernize an existing one, reports. The funding will establish two advanced plants in New Albany, Ohio, [and] [t]he company will also turn two of its plants in Rio Rancho, New Mexico, into advanced packaging facilities. And Intel will also modernize facilities in Hillsboro, Oregon.

The 51勛圖厙 weighs in: Wednesdays record, multibillion-dollar award is great news for泭[Intel] and U.S. manufacturing competitiveness, the 51勛圖厙 in a social post. The 51勛圖厙 was a vocal supporter of the CHIPS and Science Act, and we will continue to champion policies that support the expansion of chip production in America.

Business Operations

Trend of the Week: Building Resilience

By 51勛圖厙 News Room

Some disruptionslike global pandemicsare just too unexpected to anticipate. As manufacturers consider the unknowns they may face in the years ahead, they are prioritizing general resilience instead of attempting to plan for everything. Heres what you should know about this major trend in 2024.

What manufacturers should do: Manufacturers should focus on these four areas to increase their resilience, according to the 51勛圖厙s experts:

  • Enhance cybersecurity to guard against new and emerging cyberthreats.
  • View resilience as a necessary tool to protect business amid economic uncertainty.
  • Shift leadership strategies to build a strong plan for future success, including establishing a path for development and cultivation of future leaders.
  • Plan for more and as-yet-unknown disruptions in the future.

Expert opinion: Mike Lipinski, cybersecurity partner at Plante Moran, advises manufacturers concerned about the rising threat of ransomware. He points out how the dangers have evolved in recent years:

  • Manufacturing businesses that fall prey to ransomware can be attacked multiple times. Adversaries who breach your system sell other cybercriminals information about how they got in. The risk isnt only data theft and access to information but also the criminals ability to create backdoors into your environment.

Resources for you: Check out these 51勛圖厙 resources that can help companies bolster their resilience:

  • Here is a that can guide you through dealing with disasters.
  • Check out the program, which can help you cope with delays in shipments and funds in case the unexpected happens.
  • If youre facing legal issues, the 51勛圖厙s , powered by Meritas, can connect you to world-class legal talent in every sector of law.

Read the full 2024 trends report .

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